Controls Engineering
Whether for a new plant, a retrofit, or to solve a manufacturing problem, we have experience from small manufacturers to high-volume facilities.
- PLC/HMI programming
- Electrical design
- SCADA applications
- Motion control
- Installation, commissioning, and support
Controls Engineering
Whether for a new plant, a retrofit, or to solve a manufacturing problem, we have experience from small manufacturers to high-volume facilities.
- PLC/HMI programming
- Electrical design
- SCADA applications
- Motion control
- Installation, commissioning, and support
Automation Information Systems
We’ve pioneered the development and implementation of data acquisition and plant floor control systems since our inception. We connect your plant floor to your “top floor”.
Machine Performance and Reporting
At the production level, we pull data from PLC’s/controllers to provide operational data on almost every aspect of production, including downtime, faults, warnings, counts, rejects, equipment states, uptime, blocked, starved, and idle, in both real-time and historical formats. This data forms the foundation for highly effective analysis and insight.
Traceability
DataRealm has designed, developed, and deployed a wide assortment of traceability systems, both large and small. Knowing when and where your product has been when dealing with quality and containment issues is critical. We work with you to develop systems and reporting tools that fit your processes, to keep you and your customers protected and informed.
Tool Life Monitoring
Tools don’t last forever. We monitor the number of times or amount of time the tool has been in use. We collect this data from the machine controller, store it in a database, compare it to expected tool life, and provide warnings before or at the expected end of the tool’s life.
Energy/Building Monitoring
Using servers and PLC’s to collect data from electronic meters, we can monitor and provide reports on:
- Electrical voltage/current
- Air flow and humidity
- Steam and condensate
- Temperature and pressures
- Outside conditions
- Water usage
- Natural gas usage
Automation Information Systems
We’ve pioneered the development and implementation of data acquisition and plant floor control systems since our inception. We connect your plant floor to your “top floor”.
Machine Performance and Reporting
At the production level, we pull data from PLC’s/controllers to provide operational data on almost every aspect of production, including downtime, faults, warnings, counts, rejects, equipment states, uptime, blocked, starved, and idle, in both real-time and historical formats. This data forms the foundation for highly effective analysis and insight.
Traceability
DataRealm has designed, developed, and deployed a wide assortment of traceability systems, both large and small. Knowing when and where your product has been when dealing with quality and containment issues is critical. We work with you to develop systems and reporting tools that fit your processes, to keep you and your customers protected and informed.
Tool Life Monitoring
Tools don’t last forever. We monitor the number of times or amount of time the tool has been in use. We collect this data from the machine controller, store it in a database, compare it to expected tool life, and provide warnings before or at the expected end of the tool’s life.
Energy/Building Monitoring
Using servers and PLC’s to collect data from electronic meters, we can monitor and provide reports on:
- Electrical voltage/current
- Air flow and humidity
- Steam and condensate
- Temperature and pressures
- Outside conditions
- Water usage
- Natural gas usage
Software Development
We develop solutions and applications to improve, streamline, and automate business and manufacturing processes. These have included apps for scheduling, inventory management, connectivity to ERP systems, custom traceability, productivity, monitoring, document management, custom drivers, and Excel automation.
Software Development
We develop solutions and applications to improve, streamline, and automate business and manufacturing processes. These have included apps for scheduling, inventory management, connectivity to ERP systems, custom traceability, productivity, monitoring, document management, custom drivers, and Excel automation.
Artificial Intelligence
We have in-house expertise in AI, ranging from big data analytics to building neural networks. Using machine learning, we can improve quality control, reduce manpower, and help you make better decisions.
Artificial Intelligence
We have in-house expertise in AI, ranging from big data analytics to building neural networks. Using machine learning, we can improve quality control, reduce manpower, and help you make better decisions.
Mixed Reality
With over two years of experience working with mixed reality, we can develop applications for a variety of use cases, including employee training, education, and operations metrics. Many of our applications require no programming knowledge on your part to use and maintain.
Mixed Reality
With over two years of experience working with mixed reality, we can develop applications for a variety of use cases, including employee training, education, and operations metrics. Many of our applications require no programming knowledge on your part to use and maintain.
Technical Assessment
- Is your factory/line operating at peak efficiency?
- Do you have obsolete equipment or processes that need updating?
- Is your process inefficient and perhaps needs a fresh set of eyes?
- Do you have some production challenges that you suspect technology (software, RFID, Mixed Reality, AI, Vision etc.) may solve but are not sure where to start?
- Do you need someone to walk through your plant to provide you with ideas for improvement?
Our experienced software, controls and mechanical engineers will assess your problem/opportunity and provide solutions with an eye on your ROI.
Technical Assessment
- Is your factory/line operating at peak efficiency?
- Do you have obsolete equipment or processes that need updating?
- Is your process inefficient and perhaps needs a fresh set of eyes?
- Do you have some production challenges that you suspect technology (software, RFID, Mixed Reality, AI, Vision etc.) may solve but are not sure where to start?
- Do you need someone to walk through your plant to provide you with ideas for improvement?
Our experienced software, controls and mechanical engineers will assess your problem/opportunity and provide solutions with an eye on your ROI.
